25+ years · Electrical & hazardous areas

Electrical & hazardous area specialists for South African industry.

For more than 25 years we have helped industry classify, equip, install and inspect electrical systems where the risk is highest — with the technical depth to get it right and the documentation to prove it.

  • 25+Years’ experience
  • M.I.EQualified master installation electrician
  • 8Services & product lines

Why Brain Industries

Specialists, not generalists

Hazardous area work leaves no room for guesswork. Clients come to us for depth of knowledge, accountability and a single team that understands every stage of an Ex installation.

  • 25+ years of experience

    More than two decades of electrical and hazardous area work, with completed projects locally and internationally.

  • Qualified M.I.E

    Work led by a qualified Master Installation Electrician — technical accountability at the top.

  • The full Ex lifecycle

    Classification, equipment supply, installation, audits and certification from one team.

  • Our own inspection platform

    InspectX turns periodic inspections into traceable, photo-verified digital records.

01 Capabilities

Everything an Ex installation needs, from one team

Select a service to bring it into focus — or let them cycle. Each one opens into a full page with scope and typical applications.

Services Products

Service · S-01

Hazardous Area Classification

Identifying where explosive gas or dust atmospheres can occur, and defining the zones that govern equipment selection.

  • Identification of sources of release for flammable gases, vapours and combustible dusts
  • Zone definition for gas (Zones 0, 1, 2) and dust (Zones 20, 21, 22) atmospheres
  • Gas / dust group and temperature class (T-rating) determination
ZONE 0 ZONE 1 ZONE 2 SOURCE OF RELEASE · VESSEL VENT

Service · S-02

Electrical & Earthing Audits

Independent inspection of electrical installations and earthing systems, with clear findings you can act on.

  • Visual and physical inspection of electrical installations and equipment
  • Inspection of earthing and bonding arrangements
  • Electrical audits in hazardous (Ex) areas
Earth mat warning sign mounted on a brick wall next to MV switchgear

Service · S-03

Electrical & Hazardous Area Installations

Electrical installation work for general industrial and hazardous (Ex) environments, from panels to field equipment.

  • Local control stations, panels and distribution boards
  • Installation of explosion-protected (Ex) equipment
  • Cabling, cable entries and glanding appropriate to the protection concept
Open local control station panel showing meters, indicator lamps and push buttons

Service · S-04

Electrical Certificate of Compliance

Inspection and testing of electrical installations for the issuing of a Certificate of Compliance (CoC).

  • Inspection and testing of electrical installations
  • Identification of non-compliances and required remedial work
  • Certificate of Compliance and test report

Product supply · P-01

Explosion-Protected (Ex) Equipment Supply

Supply of flameproof (FLP) and explosion-protected electrical equipment, including the TEP Ex product range.

  • Flameproof (FLP) electrical equipment
  • The TEP Ex range of explosion-protected products
  • Selection support based on zone, group and temperature class
Line-up of orange industrial electrical panels in a plant room

Product supply · P-02

Auto Bindicators

Rotary paddle level indicators for bins, silos and hoppers holding bulk solids.

  • Rotary paddle level indication for bulk solids
  • High, low and intermediate level detection
  • For bins, silos, hoppers and chutes
Rotary paddle bindicator unit with enclosure and paddle shaft

Product supply · P-03

Safety Roto Reflectors

Wind-driven rotating reflectors that make equipment, vehicles and obstacles stand out.

  • Rotating reflective cups for improved visibility
  • Available in red, orange, yellow, green and blue
  • Supports colour coding of equipment and hazards
Red Safety Roto Reflector with orange reflective cups

Product supply · P-04

LED Lighting

LED lighting for industrial applications, including the HALO range.

  • LED lighting for industrial environments
  • The HALO LED lighting range
  • Guidance on fittings for hazardous areas
Underground mine tunnel lit by a line of LED lights with a vehicle in the foreground

02 Industry context

Where explosive atmospheres occur

Hazardous areas exist wherever flammable gases, vapours or combustible dusts can mix with air. These are typical environments where classification, Ex equipment and periodic inspection apply.

  • Petrochemical & refining

    Flammable gases and vapours from process plant, pumps, vents and sampling points.

    GasZones 0–2
  • Fuel storage & handling

    Tank farms, depots, loading bays and dispensing, where vapour can collect around equipment.

    GasZones 1–2
  • Mining & minerals

    Operations where methane or combustible dusts may be present, alongside conveyors and bulk handling.

    GasDust
  • Grain, sugar & food

    Silos, mills and conveyors handling fine organic powders that form explosive dust clouds.

    DustZones 20–22
  • Chemical, pharma & coatings

    Solvent handling, mixing, spray booths and powder processing.

    GasDust
  • Wastewater & biogas

    Digesters, gas holders and pump stations where methane is produced.

    GasZones 1–2

03 Ex quick reference

Zones, equipment protection levels and temperature classes

The fundamentals behind every hazardous area decision we make. Select a zone to see how it is defined and which equipment protection levels are permitted.

Zone classification

Zone 0 gas

An explosive gas atmosphere is present continuously, for long periods or frequently.

Likelihood
Continuous / long periods
Permitted EPL
Ga

Zone 1 gas

An explosive gas atmosphere is likely to occur periodically or occasionally in normal operation.

Likelihood
Likely in normal operation
Permitted EPL
Ga, Gb

Zone 2 gas

An explosive gas atmosphere is not likely to occur in normal operation and, if it does, will persist for a short period only.

Likelihood
Not likely; short duration
Permitted EPL
Ga, Gb, Gc

Zone 20 dust

An explosive atmosphere in the form of a cloud of combustible dust is present continuously, for long periods or frequently.

Likelihood
Continuous / long periods
Permitted EPL
Da

Zone 21 dust

A cloud of combustible dust is likely to occur occasionally in normal operation.

Likelihood
Likely in normal operation
Permitted EPL
Da, Db

Zone 22 dust

A cloud of combustible dust is not likely to occur in normal operation and, if it does, will persist for a short period only.

Likelihood
Not likely; short duration
Permitted EPL
Da, Db, Dc
Temperature classMax. surface temp.
  • T1≤450°C
  • T2≤300°C
  • T3≤200°C
  • T4≤135°C
  • T5≤100°C
  • T6≤85°C
  • IIARepresentative gas: propane
  • IIBRepresentative gas: ethylene
  • IICRepresentative gases: hydrogen, acetylene

Summary for orientation only. Classification and equipment selection must follow the applicable standards (SANS 10108, SANS/IEC 60079 series).

Regulatory framework

The legislation and standards behind the work

Electrical and Ex work in South Africa sits within a defined legal and standards framework. This is how our services map to it.

ReferenceWhat it coversRelated service
OHS Act 85 of 1993Electrical Installation Regulations, 2009 — the legal basis for the Certificate of Compliance.Certificate of Compliance
SANS 10142-1The wiring of premises — low-voltage electrical installations.Installations
SANS 10108Classification of hazardous locations and selection of equipment for use in them.Area classification
SANS 60079-0General requirements for Ex equipment, including equipment protection levels and marking.Ex equipment
SANS 60079-14Design, selection and erection of electrical installations in explosive atmospheres.Ex installations
SANS 60079-17Inspection and maintenance of electrical installations in explosive atmospheres.Audits · InspectX

General reference only. Always apply the current edition of each standard and regulation.

04 How we help

One partner across the hazardous area lifecycle

Safety in a hazardous location depends on every step being done correctly. Because we work across all of them, nothing is lost between classification, equipment, installation and inspection.

  1. Classify

    Identify where explosive atmospheres can occur and define the zones.

    Area classification →
  2. Specify & supply

    Select and supply equipment suited to the zone, group and temperature class.

    Ex equipment →
  3. Install

    Install equipment so that its protection concept is maintained.

    Installations →
  4. Inspect & certify

    Audit electrical and earthing systems and certify compliance.

    Audits →
  5. Digitise

    Record ongoing inspections with QR codes and photo verification.

    InspectX →

05 Digital inspections

Lose the paperwork. Inspect with a scan.

InspectX is a web-based, QR-code-driven inspection platform for hazardous and industrial environments. Step through an inspection below.

Explore InspectX

Illustrative interface

06 About us

Electrical expertise with a hazardous area focus

We are an electrical company specialising in electrical and hazardous area services and product supply, and we take pride in quality, professional service delivery for all of your electrical and Ex requirements.

Our work is led by a qualified M.I.E with more than 25 years of experience — experience that extends across the globe, with many completed projects for clients who are leaders in their industries.

More about Brain Industries
Orange magnet panels on stands in a workshop
Company at a glanceActive
Company
Brain Industries (Pty) Ltd
Based in
Dullstroom, Mpumalanga
Service area
Nationwide — sites across South Africa
Focus
Electrical & hazardous area (Ex) services and products
Experience
25+ years
Qualification
M.I.E (Master Installation Electrician)
Digital product
InspectX inspection system

07 Projects

Recent work and products

Control stations, panels, installations and products from our work. View the full gallery →

Get in touch

Have a site, installation or product requirement?

Tell us what you need and we’ll come back with next steps or a quotation. Prefer to talk? Call +27 83 679 1069.

Call Request a quote